Proprietary software by Ionio

Built for discrete manufacturing

Field notes on quoting.

COMMERCIALMATERIALMACHININGQATO AS9100MATERIALMACHININGDOCS AND FAIRTHE MACHINING BAR IS IDENTICAL IN BOTH

Programs

Quoting to aerospace, what AS9100 adds to the number

The same part quoted commercially and to AS9100, line by line. The cost is documentation and control rather than machining, and it lands in 6 places.

AUG 15, 2026 · 9 MIN READ

ONE RELEASE, 118 DAYS OF CASHDAY 30MATERIAL PAIDINVOICE SENTDAY 118PAID88 DAYS YOU FUND

Programs

What net 60 actually costs you on a program

Working capital is real money and almost nobody prices it. The cash gap from material purchase to payment received, costed, and how to recover it discreetly.

AUG 10, 2026 · 8 MIN READ

YOUR QUOTEMATERIALOPERATIONSOUTSIDETOOLINGMARGINTHEIR FORMRAW MATERIALDIRECT LABOURSUB CONTRACTOVERHEAD %PROFIT %TOOLING HAS NO ROW

Programs

How to fill a customer's cost breakdown form

Open book costing from the supplier side. Which tabs get scrutinised, how to make the numbers reconcile to your own quote, and why consistency is the defence.

AUG 05, 2026 · 9 MIN READ

COST AT AWARD AGAINST COST TODAYMATERIALMACHININGOUTSIDETOOLINGQAAWARD ABOVE, TODAY BELOWBLUE IS WHERE ROOM EXISTS

Programs

How to handle an annual price-down request

Where cost reduction can genuinely come from, where it cannot, and why a supplier who can show today's cost line by line negotiates from a different position.

JUL 31, 2026 · 9 MIN READ

SIX ELEMENTS, $12,240 ILLUSTRATIVEDIMENSIONAL RESULTS$1,200GAUGES AND FIXTURES$6,800CAPABILITY STUDIES$900SAMPLE PARTS$30DOCUMENTATION$2,550RUN AT RATE$760THE GAUGES ARE CAPITAL, THE REST IS HOURS

Programs

What PPAP actually costs, and who pays for it

A Level 3 submission broken into its 6 cost elements, whether it belongs in the piece price or on its own invoice, and what a print change does to it.

JUL 26, 2026 · 9 MIN READ

UPFRONTTIME TO LIVESPREADSHEETPLATFORMIN-HOUSE BUILDCONFIGURED

Buying

Quoting software for manufacturers, an honest buyer's guide

The spreadsheet, the platform, the in-house build and the configured system, compared on cost, time to live and fit, with the vendors named.

JUL 24, 2026 · 9 MIN READ

AN ASSEMBLY SHEET1479BALLOONS ON THE VIEWPARTS LISTTITLE BLOCK

Technology

How to pull a bill of materials off a drawing

Where the parts list actually lives on a sheet, what a balloon promises, what to do when the list and the views disagree, and the items hiding in a note.

JUL 22, 2026 · 8 MIN READ

10 WORKING DAYS0.5 HR2.0 HR1.0 HR0.5 HRDAY 1DAY 10WAITING

Process

How to cut RFQ response time from 10 days to 1

Where the 10 days on a quote actually go, why hand-offs cause most of them, and what changes commercially once the answer comes back the same day.

JUL 21, 2026 · 8 MIN READ

GEOMETRYPROCESS MODELSTANDARD RATESSHOULD-COSTCLOSED JOBSCLOSEST MATCHYOUR ACTUALSEARNED PRICEIN THEORYON YOUR FLOOR

Point of view

CAD to cost, or pricing from job history

Geometry-first tools estimate what a part should cost in theory. History-first pricing starts from what it did cost on your machines, and compounds.

JUL 17, 2026 · 8 MIN READ

THE SAME PART, THREE FILESSTEPSOLID, HAS VOLUMEIGESSURFACES, MAY NOT CLOSEDXFFLAT PROFILE ONLYNONE OF THEM CARRIES A TOLERANCE

Technology

STEP, IGES, DXF, what each file actually gives an estimator

What STEP, IGES and DXF each carry, what they quietly drop, and why none of the 3 tells you the tolerance or the finish that most of your cost depends on.

JUL 16, 2026 · 8 MIN READ

OP-10 ROTARY4.6 SEC · $0.160OP-20 WASH1.8 SEC · $0.028OP-30 GRIND3.2 SEC · $0.078OP-40 HONE5.1 SEC · $0.135OP-50 CN$0.110OP-60 ZNNI$0.090OP-70 QA$0.019OP-50 AND OP-60 LEAVE THE BUILDINGINSIDE

Estimating

How to quote a machined part, line by line

A complete build-up on one turned part, bar stock to sell price. Material, routing, cycle and setup, tooling, outside processing and margin, line by line.

JUL 14, 2026 · 9 MIN READ

WHAT SURVIVES IN EACH INPUTGEOMETRYDIMENSIONSTOLERANCEFINISHMATERIALVECTOR PDFSCAN3D MODELA SCAN GIVES YOU A PICTURE

Technology

What to do when the RFQ arrives as a scanned PDF

The scanned print is the most common package there is and every CAD-dependent tool is useless against it. How to work one fast, and when to ask for the model.

JUL 11, 2026 · 8 MIN READ

$ / PCTRIAL RUNMIN LOTFULL LOADPRODUCTION RATELOT SIZE

Estimating

How to price outside processing without guessing

Provisional plating and heat treat numbers quietly eat margin. Minimum lots, source approval and getting supplier quotes in before the price is set.

JUL 10, 2026 · 8 MIN READ

ONE BURDENED HOURMACHINESPACEMAINTTOOLSOPERATOROHUTILIZATIONDIVIDED BY REAL CUTTING HOURS, NOT HOPED FOR ONES

Estimating

What a burdened rate actually includes

What belongs inside a burdened rate, what quietly gets left out, and how an understated rate loses money invisibly across a multi-year program.

JUL 07, 2026 · 7 MIN READ

SEVEN STAGES, HONESTLY MARKEDDECIDE TO QUOTEHUMANREAD THE PACKAGESOLVEDMATCH PAST JOBSSOLVEDBUILD THE ROUTINGPARTLYPRICE THE LINESPARTLYSUPPLIER REQUESTSSOLVEDNEGOTIATEHUMAN

Technology

AI for manufacturing quoting, what works and what does not yet

Which parts of quoting are actually solved, which are half solved, and which are still a person. Written for somebody who has sat through the demos already.

JUL 06, 2026 · 9 MIN READ

TODAY120 IN40 QUOTED8 WONSAME DAY120 IN120 QUOTED36 WON

Point of view

The real cost of a quote your team never sent

No report carries a line for the contract that was never close enough to lose. The throughput arithmetic of the 80 requests that quietly expire.

JUL 03, 2026 · 8 MIN READ

ONE SHEET, SIX REGIONS DETECTEDVIEWSECTIONDETAILNOTESPARTS LISTTITLE BLOCKREAD AT FULL SCALE

Technology

Can AI actually read an engineering drawing

Vector sheets give geometry directly and scans do not. Why whole-sheet extraction loses resolution, what still fails, and why confidence scores matter.

JUL 01, 2026 · 9 MIN READ

JOB 7118, QUOTED AGAINST ACTUAL BY OPERATIONMATERIALROTARYWASHGRINDHONECARBONITRIDEZINC NICKELQUOTED ABOVE, ACTUAL BELOWTHIS ONE CARRIED THE MISS

Measurement

Quoted against actual, auditing your own estimates

The most valuable report nobody runs. Comparing what you quoted against what the job cost, which operations drift, and why the drift is rarely random.

JUN 27, 2026 · 8 MIN READ

THE SHORTLIST FORMSDAY 1DAY 10STILL ARRIVING

Point of view

Why your quote win rate has little to do with your price

Buyers assemble the shortlist with the answers in hand, so arrival order shapes the decision before price is compared. Speed moves win rate first.

JUN 26, 2026 · 8 MIN READ

ONE QUARTER, SEVENTY TWO WINSOF 165 DECIDED44%OF 240 QUOTED30%OF 360 RECEIVED20%EVERY ONE OF THESE IS HONEST

Measurement

How to track quote win rate so the number means something

One floor can report 20, 30 or 44 percent depending on the denominator. What to count, what to segment, and the trap of improving a ratio by quoting less.

JUN 21, 2026 · 8 MIN READ

6 FILES IN THE PACKAGEPRINTMODELTERMSQUALITYWORKBOOKSCHEDULETHE PART IS IN ONE FILE. THE DEAL IS IN THE OTHERS.

Process

How to read an RFQ package before you price it

What to pull from the prints, the specs and the commercial terms in the first 20 minutes, and the 3 items that most often become unpriced risk.

JUN 19, 2026 · 8 MIN READ

WHAT THE LOG SAYSPRICEOTHERWHAT ACTUALLY HAPPENEDLATEINCOMPLETEASSUMPTIONSPRICE

Measurement

Why you lost the quote, and how to actually find out

Most losses get recorded as price because nobody asked. How to run a loss review, what buyers will tell you, and the 4 reasons hiding behind the stated one.

JUN 16, 2026 · 8 MIN READ

MEASURECHANGE NOTHINGREMOVE HAND-OFFSONE SITTINGPRICE FROM HISTORYKEEPS COMPOUNDINGWEEK 1WEEK 5WEEK 9WEEK 12

Process

A 90 day plan to halve your quoting time

Weeks 1 to 4 measure the current process honestly, weeks 5 to 8 remove the hand-offs, weeks 9 to 12 price from history. A plan a GM can actually run.

JUN 12, 2026 · 9 MIN READ

THE BUYER'S SOURCING TIMELINEAWARDRFIWHO CAN DO THISRFPHOW WOULD YOURFQHOW MUCHSPECIFICATION STILL MOVINGFROZEN

Process

RFQ, RFP and RFI, what a manufacturer needs to know

The 3 documents from the supplier side, what each one signals about where the buyer actually is, and why treating an RFI like a quote wastes a week.

JUN 11, 2026 · 8 MIN READ

SIX CHECKS BEFORE AN ESTIMATOR OPENS ITCAPACITYNOSOURCE APPROVALNOPROCESS CAPABILITYNOCOMMERCIAL TERMSNOVOLUMENOTHIRD BIDNODECLINE TODAYQUOTE IT

Process

When to no-quote, and why saying no faster makes money

A no-quote on day 1 is free and on day 8 it costs 4 hours and a customer. The 6 signals that should stop a quote before an estimator ever opens the model.

JUN 06, 2026 · 8 MIN READ

COST PER PIECE ON ONE TURNING OPERATION200 PIECES$5.20 INSERTCARBIDETOOL CHANGE$0.0289400 PIECES$9.40 INSERT$0.0171800 PIECES$16.80 INSERT$0.0109

Estimating

What perishable tooling costs per piece

Inserts and drills priced per piece on one operation, why the cheapest insert is often the dearest line, and what a tool change costs in machine minutes.

JUN 01, 2026 · 8 MIN READ

MATERIAL PRICEMONTHSWHAT YOU PROMISEDWHAT YOU PAYEXPOSURE

Materials

How to price material when the market moves under you

Firm prices against indexed ones, how a quarterly index clause actually works, and what a supplier carries holding a price for 12 months on volatile bar.

MAY 27, 2026 · 8 MIN READ

$184,800 OF TOOLING, THREE DENOMINATORSYEAR ONE1.2M PIECES$0.154THREE YEARS3.6M PIECES$0.051FULL PROGRAM7.2M PIECES$0.026

Estimating

What tooling actually costs, and who ends up owning it

Hard tooling against soft, amortising over year one or the whole program, and the ownership question the customer's form answers before you read it.

MAY 22, 2026 · 8 MIN READ

PIECES SURVIVING PER 100 STARTEDOPERATION989694.192.290.488.686.813 IN EVERY 100 NEVER SHIP

Estimating

How to price scrap and yield into a quote

A scrap percentage added at the end prices every loss the same. Where it happens in the routing decides what it costs, and the arithmetic is not hard.

MAY 17, 2026 · 8 MIN READ

ANNUAL COST OF ONE WORK CENTERMACHINE OWNERSHIP25,714FLOOR SPACE1,080POWER3,432MAINTENANCE6,000WORKHOLDING3,000OPERATOR66,560OVERHEAD34,000TOTAL139,786

Estimating

How to calculate a machine shop rate that covers your costs

One machine shop work center costed from the ground up in 7 layers, then divided by the hours you actually sell rather than the hours the machine is on.

MAY 12, 2026 · 8 MIN READ

TOTAL COST PER PIECEANNUAL VOLUMECROSSOVERMACHINED FROM SOLIDCAST THEN MACHINED

Materials

Make or buy, when a casting beats a billet

The make or buy decision between casting and machining from solid, with the arithmetic for finding the crossover volume instead of asserting a number.

MAY 07, 2026 · 8 MIN READ

THE SAME SHAFT, TWO ROUTESCHUCKER, TWO OPERATIONSSETUP 1CYCLESETUP 2CYCLE 2INSPECTSWISS, ONE OPERATIONONE SETUPCYCLE, BOTH ENDSINSPECT

Estimating

How to quote Swiss machining work

Why Swiss machining cost behaves differently from chucker work, what bar feeding and the sub-spindle do to the number, and where the volume crossover sits.

MAY 02, 2026 · 8 MIN READ

COST ROLLS UPWARDASSEMBLYSUBASSY ASUBASSY BHOUSINGSHAFTFRAMEBOUGHT

Estimating

How to quote an assembly when the BOM has 3 levels

Rolling child costs up a 3 level bill of materials, where scrap compounds through the levels, and why 2 percent lost at the bottom is not 2 percent on top.

APR 27, 2026 · 9 MIN READ

TWELVE HOURS ON ONE FRAMECUT AND PREP2.1 HRFIT-UP3.4 HRWELDING2.6 HRSTRAIGHTEN1.2 HRMACHINING1.8 HRINSPECTION0.9 HR

Estimating

How to quote a weldment without losing the fit-up

Weldment estimating goes wrong at the fixture, not the arc. Where the hours actually sit on a fabricated frame, and the largest line nobody costs.

APR 22, 2026 · 9 MIN READ

THE FORMED PARTTHE FLAT BLANK IT COMES FROMDEVELOPED LENGTHLEGS ADDED UPDEDUCTION

Estimating

How to quote a sheet metal part

One bracket priced line by line, from nesting yield through cutting and forming to plating, including the 2 things estimators miss most often on formed parts.

APR 17, 2026 · 9 MIN READ

ONE EDIT, FOUR STEPS, NO WARNINGROW INSERTEDRANGE SHORTWRONG RATETOTAL LOOKS OKQUOTE SENTNOTHING TURNS RED AT ANY STEP

Buying

The quoting spreadsheet, and the week it stops working

A fair account of the quoting spreadsheet, the 4 ways it fails, and what to audit inside it before you let anybody sell you a replacement for it.

APR 12, 2026 · 9 MIN READ

THE SAME PART, PRICED TWICEFROM A MODELSTANDARD CYCLEREGIONAL RATEASSUMED LOTCHOSEN MARGINFROM YOUR HISTORYJOB 7118JOB 6842JOB 6975QUOTED NEW

Buying

Should-cost software, and where it actually fits

Should-cost software was built for the buyer across the table. What that means for a supplier pricing their own work, and the 2 cases for running one.

APR 07, 2026 · 9 MIN READ

QUOTINGERPRATESMATERIALSTOCKSUPPLIERSWON QUOTE, ROUTING AND BOMLOGIC LIVES HEREMASTER DATA LIVES HERE

Buying

Should quoting live inside your ERP or beside it

The honest case for the ERP quoting module, the 3 places it stops, and why the answer is usually reading from the ERP without putting the logic in it.

APR 02, 2026 · 9 MIN READ

HOW EACH KIND SCORES, HIGHER IS BETTERWORKS WITHOUT CADREADS A SCANSECONDARY OPSOUTSIDE PROCPRICES FROM HISTORYNEEDS NO HISTORYMODEL LEDPLATFORMHISTORY LED

Buying

CNC machining quoting software, what actually matters when you choose

Six questions that separate the tools worth buying from the ones that only work on clean CAD, and the one problem no quoting software can solve for you.

MAR 28, 2026 · 9 MIN READ

PACKAGE COMPLEXITYANNUAL VOLUMESPREADSHEETERP MODULEMODELLING TOOLSPAPERLESS PARTSIN-HOUSE BUILDCONFIGURED

Buying

Paperless Parts alternatives for job shops and contract manufacturers

An honest comparison of 6 ways to quote faster, what each one fits, and where each one stops. Written by a vendor who tells you which option is theirs.

MAR 23, 2026 · 10 MIN READ