Proprietary software by Ionio

Built for discrete manufacturing

Glossary

Drop

The unusable remnant left when stock is cut into pieces, steel you paid full price for that never becomes parts, and a line the material price has to answer for.

The argument arrives when someone divides bar price by pieces per bar and gets a smaller material cost than the quote carries. The difference is the drop. A 12 foot bar does not divide evenly into 2.555 inch gross lengths, and the last piece of every bar is a remnant too short to run. It was bought at the same price per pound as the steel that became parts, so it belongs in the material line, and a quote that ignores it is understated on every piece by a predictable fraction.

At volume the drops are tonnage. A program running 1,200,000 pieces a year consumes thousands of bars, and the accumulated remnant is a real commodity with a real scrap value, which raises the second half of the argument. Whether scrap credit flows back into the piece price, stays with the floor, or gets shared, is a commercial choice, and the only wrong answer is not having made one, because a buyer’s should-cost model will make it for you.

Drop is also a lever, which is why it belongs in the takeoff rather than in a standard percentage. Gross length per piece is a decision, the parting method changes the kerf, and stock diameter is sometimes negotiable against what the mill actually stocks. A part redesigned or requoted 0.1 inch shorter on gross length saves nothing visible on one piece and a noticeable sum across a program. The worked material line in how to quote a machined part prices from gross length and names the remnant for exactly this reason.